Get the Performance of a New Breaker Without the Cost
Our expert technicians provide full circuit breaker remanufacturing, including a complete teardown of the operating mechanism, current path, and control wiring. The result is a breaker meticulously restored to factory-level specifications.
- 12kV–500kV
- Voltage range
- Nationwide
- Service coverage
- OEM-Quality
- Replacement parts
- Factory Spec
- Post-refurbishment testing
Extending Asset Life Instead of Replacing It
Replacing high-voltage circuit breakers is a significant capital expense. Before you opt for a full replacement, consider the cost-effective solution of expert repair and refurbishment.
We specialize in diagnosing and repairing a wide range of breaker issues, from mechanical faults to control circuit problems. Our refurbishment services restore aging breakers to optimal operational condition, significantly extending their service life and deferring costly replacements.
Cost-Effective Reliability
Extend the lifespan of your equipment and avoid the high cost of new breaker purchases.
Maximized Uptime
Proactive maintenance and expert repairs minimize unexpected downtime.
Safety and Compliance
Ensure your breakers meet operational standards for a safe working environment.
Simplified Maintenance
With our Breaker Maintenance Program, we track your equipment's needs, remind you of upcoming maintenance, and provide timely quotes.
Comprehensive Refurbishment, Start to Finish
Our circuit breaker refurbishment process is thorough and meticulous. Every refurbished breaker meets or exceeds original performance specifications, providing you with a reliable, cost-efficient alternative to new equipment.
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Complete Disassembly
Full teardown of the operating mechanism, current path, and control wiring. Every component is separated for individual assessment.
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Cleaning and Inspection
Thorough cleaning followed by a detailed inspection of all components. We identify every area of wear, damage, or degradation.
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Parts Replacement
Worn or damaged parts are replaced with OEM or superior quality spares. We source parts that meet or exceed original manufacturer standards.
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Mechanism Overhaul
The operating mechanism is fully overhauled to restore precise, reliable operation. This includes adjustment, lubrication, and calibration.
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Surface Refinishing
External surfaces are refinished for corrosion protection and a clean, professional appearance that reflects the quality of the work inside.
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Post-Refurbishment Testing
Comprehensive testing to confirm the breaker meets or exceeds original factory specifications. The breaker is returned to service only after it passes every test.
Proactive Maintenance Prevents Costly Failures
Monthly checks are recommended to ensure overall station health, including monitoring oil levels, SF6 gas, and pressure. Small issues, if left unchecked, can build up and lead to costly unplanned outages.
Our Breaker Maintenance Program keeps you ahead of problems. We track your equipment’s needs, remind you of upcoming maintenance windows, and provide timely quotes so nothing falls through the cracks.
During a recent inspection, we identified a breaker nearing lockout due to low pressure. Thanks to proactive maintenance, we were able to top off the gas, perform testing, and safely return the breaker to service.
Breaker Repair and Refurbishment FAQ
Don’t see your question? Call (833) 723-2723 and talk to a technician.
What voltage range of circuit breakers do you repair?
We repair and refurbish circuit breakers from 12kV to 500kV. Our technicians handle the full voltage spectrum, from distribution-level breakers to high-voltage transmission equipment.
What does the refurbishment process include?
Our process includes complete disassembly, cleaning, detailed inspection of all components, replacement of worn or damaged parts with OEM or superior quality spares, mechanism overhaul, surface refinishing, and comprehensive post-refurbishment testing. Every refurbished breaker meets or exceeds original performance specifications.
Is breaker refurbishment a cost-effective alternative to buying new?
Yes. Replacing high-voltage circuit breakers is a significant capital expense. Our refurbishment services restore aging breakers to optimal operational condition, significantly extending their service life and deferring costly replacements while delivering the performance of new equipment.
Do you offer a breaker maintenance program?
Yes. With our Breaker Maintenance Program, we track your equipment’s needs, remind you of upcoming maintenance, and provide timely quotes. Monthly checks are recommended to ensure overall station health, including monitoring oil levels, SF6 gas, and pressure.
What areas do you serve for breaker repair?
Substation Solutions provides circuit breaker repair and refurbishment services nationwide from facilities in Woodland, California and Conner, Montana. We can mobilize teams to reach most continental US locations within 24 hours.
Get the Performance of New Without the Price Tag
Whether you need a full breaker refurbishment, emergency repair, or a proactive maintenance program, our expert technicians are ready to deploy nationwide.